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CMC Shipping Box Assembly: All Current CMC Models

CMC Shipping Box Assembly: All Current CMC Models

Purpose

These instructions are for assembling the CMC Replacement Shipping Box for return shipping of the CMC. Please refer to the packaging instructions for the specific CMC model for full packaging instructions.

Parts List for 70-00070-1 Board Box Set

70-00032-1 Board box – top (1)
70-00034-1 Board box – bottom (1)
70-00036-1 Foam set (1 set – 6 pcs)
70-00040-1 PSA tape (28 feet)
– this will be on the Board box

70-10017-1 ECU box (1)
70-10018-1 ECU foam (2)
70-10019-1 Head box (1)
70-10015-2 Head foam (1 set – 2 pcs)
70-00038-1 Board box shipping box (1)
20-00027-1 Shipping Blocks (6)

Assemble the Boxes

  • Remove the CMC box marked Bottom from the shipped package and unfold it onto a flat surface.

  • An area of at least 8’ x 10’ is needed to assemble the box.

Unfold Box onto a Flat Surface
  • Make sure that the printed side of the box is face-down, toward the floor.

  • Pre-fold the sides of the box to make assembly easier.

Pre-fold the Sides to Make Assembly Easier
  • Carefully peel back the adhesive paper from one corner flap and affix the corner flap to the inside edge of the box side.

  • NOTE: Take care that the adhesive does not touch any other surface other than the inside edge of the box side.

    • The adhesive could become contaminated or pull away from the box surface.

Peel Back the Adhesive Paper and Affix Corner Flap to Inside Edge of the Box Side
  • Press the corner flap firmly into the inside edge of the box to make sure it has made strong contact.

Press the Corner Flap Firmly into the Inside Edge of the Box
  • The corner is assembled.

  • Repeat the steps above on the other three corners.

  • Repeat the Steps above on the CMC Box marked Top.

Corner is Assembled

Placing the Foam Corners onto the Board

  • Locate each of the foam corners.

  • Note that the foam corners that attach to the top of the Board are wider than the foam corners used for the bottom of the Board.

  • Fold and separate the middle top and middle bottom foam corners from each other.

PackFoamTopBottomMiddleCombo800.png
Place the Foam Corners onto the Board
  • Attach the bottom left, middle and bottom right foam corners.

PackedLeftMiddleRightCombo800.png
Place the Foam Corners onto the Board
  • Attach the wider top left, middle and top right foam corners.

PackedBottomLeftMiddleRightCombo800.png
Place the Foam Corners onto the Board
  • For the CMC 5000, remove the insert before placing over the motors on the Board.

 

Place the Foam Corners onto the Board

Place the Board into the Box

  • Place the bottom Board box (marked BT) onto a table or other flat surface.

  • Make note the orientation of the Up Arrow on the outside of the box, and rotate the box if necessary.

  • It is important that the top of the Board matches the markings for the top of the box.

Place the Board into the Box
  • With the help of a second person, carefully lift the Board with the foam corners and place into the box.

  • Make sure the top of the Board matches the markings for the top of the box.

  • Refer to the Packaging Gantry and Head for instructions on packing the other items into the box.

BoardPackedBottomRightOnly2025800.png
The Board is Packaged for Shipping

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