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UpgradeTerminationReturn-FullBoard80002024-06-07

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.pdf

Please box up the following

three

four items for return

Please use your original CMC box to box up the following four items into one box.

If you do not have your original packaging the box the new CMC arrived in can be used.
• Board
• Gantry
• Head
• ECU/Driver Pack
Please see the following removal instructions for each part.

Head Removal

Warning

Caution: Head appearance may vary from model shown, but the connections are the same. Do not pick up

head

Head using the blade depth knob or the

head

Head cover. Pick up the

head

Head by holding the “D-Shaped” upper and lower

head

Head plates.

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  • If the motors are engaged, click

reset motors button
  • Reset Motors Button on the

cut preview
  • Cut Preview and click OK on the release motors prompt.

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  • Press the 0 on the rocker switch on the back of the ECU to turn off the ECU.

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  • Push blade cartridge release down to eject the blade cartridge. Turn off the air.

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  • Remove the two

gantry
  • Gantry covers by unscrewing the screws that hold them in place and set them aside.

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  • Move the

gantry
  • Gantry to the right side of the

board
  • Board until the

foot block
  • Footblock is off of the

board

Disconnect the head power plug (square connection) from the head grabber arm.

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Disconnect the air to the head by untwisting the two air fittings.

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  • Board.

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  • Remove the two 5/32” screws and set aside.

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RemoveHeadScrewsZ98k2024800.pngImage Added
  • If present, remove the Head Assembly Power Cable Strain Relief from around the base sides of the Head Power Plug connection.

PowerCableStrainReliefOffZ98k2024800.pngImage Added
  • Disconnect the Head power plug (square connection) from the Head grabber arm.

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  • Disconnect the air to the Head by untwisting the two air fittings.

HeadAirLinesConnect8000OffNoRetainer800.pngImage Added
  • Roll the

head
  • Head down the

gantry
  • Gantry until it rolls off the

gantry
  • Gantry, taking care not to drop it.

  • Replace the two 5/32” screws into the

head
  • Head.

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Removing the ECU/Driver Pack

  • Make sure the rocker switch on the back of the ECU is on the 0 for off.

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  • Unplug the power cord.

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  • Disconnect the male end of the

board
  • Board cable from the back of the ECU by turning the locking ring and pulling gently.

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  • Unplug the USB Cable from the back of the ECU/Driver Pack.

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Secure the Gantry: Loosening Drive Belt

  • Move the

gantry
  • Gantry to the right side of the

board
  • Board about two feet from the right edge (to leave room for the packaging foam corners).

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  • Remove the 5/32” Allen screws and washers from the lower

gantry
  • Gantry plate.

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  • Locate the 3/16” Allen belt tensioner screw that’s located on the right bottom side of the lower rail and marked with a red dot.

  • Loosen this screw one turn only.

Warning

WARNING: Make sure you do not over-loosen this screw. One full turn is usually sufficient.

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  • There should be some movement in the belt tensioner. The tensioner springs should be visible.

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  • Locate the belt tensioner hole on the end of the belt tensioner. Place the 5/32” Allen screw and washer we removed from the lower

gantry
  • Gantry plate into the belt tensioner hole. Tighten the Allen screw until belt tensioner is flush with the rail and the springs are not visible.

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  • Go back and tighten the 3/16” Allen belt tensioner screw.

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  • Lift the

drive belt
  • Drive Belt from the rail. Pushing the

drive belt
  • Drive Belt end to the right may assist in getting a hold of it.

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  • Wind up the

drive belt
  • Drive Belt, and

rubber-band
  • rubberband it.

  • Repeat steps 4 through 8 with the upper rail.

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Secure the Gantry: Remove Stop Plate

  • Move the

gantry
  • Gantry far enough to the left to dislodge the belt anchors. The belt anchors are sunk into the left ends of the rails and are attached to the

drive belts
  • Drive Belts.

  • See the instructions following for the type of Gantry Stop your machine has.

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Magnetic Stop

  • Loosen the top 3/16”

stop screw
  • Stop Screw of the Magnetic Gantry Stop.

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  • Lift up the

magnetic stop plate
  • Magnetic Gantry Stop to disengage the pin from the hole and slide the alignment plate to the left end of the rail to remove.

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Silver Gantry Stop Plate

  • Remove the right front 3/16”

stop screw
  • Stop Screw of the silver Gantry Stop Plate and set aside.

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  • Loosen the back left T-Nut screw and slide the

alignment plate
  • Gantry Stop Plate to the left end of the rail to remove.

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Stop Screw

  • If your model only has a Stop Screw without the alignment plate, remove the

stop screw
  • Stop Screw.

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Attaching Shipping Blocks

  • If the shipping blocks have been misplaced, please find a way to secure the

gantry
  • Gantry so that it does not move during shipment.

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  • Loosely place the T-Nut onto the shipping blocks and slide onto the rail on each side of the

gantry
  • Gantry. The left one is placed on the underside of the rail, and the right one is placed on the top of the rail.

  • Tighten into place.

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  • Place the other two shipping blocks on the lower rail. They will be placed on the top of the bottom rail. Tighten into place.

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Reinstall the Stop Plate

  • Reinstall your Gantry Stop as described below.

Magnetic Gantry Stop

  • Slide the black Magnetic Gantry Stop Plate in from the left end of the rail keeping the pin towards you.

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  • Place the pin into the hole and tighten the top 3/16”

stop screw
  • Stop Screw.

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Silver Gantry Stop Plate

  • Slide the

alignment plate
  • Gantry Stop Plate in from the left end of the rail and line up with the holes on the rail.

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  • Tighten the back left T-Nut screw. Replace the right front 3/16”

stop screw
  • Stop Screw and tighten.

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Stop Screw

  • If your model only has a Stop Screw without the alignment plate, replace the

stop screw
  • Stop Screw.

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Installing the Drive Belt onto the Rail

  • Lightly pull the coiled

drive belt
  • Drive Belt toward the right to take up the slack and pull the belt anchor into place flush with the end of the CMC.

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  • Remove the

rubber-band
  • rubberband from the

drive belt
  • Drive Belt and loosely lay the

drive belt
  • Drive Belt along the rail channel.

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  • Pull the loose belt end to the right, making sure that the

drive belt
  • Drive Belt is not twisted and that the teeth are facing down toward the

board
  • Board into the rail channel. Slide the screw of the belt end into the belt tensioner slot.

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  • Remove the 5/32” Allen screws and washers from the belt tensioner.

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  • Place the two Allen screw and washer into the holes provided on the lower

gantry
  • Gantry plate. Place them so that the screw protrudes only slightly from the back of the plate.

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  • Loosen one full turn only the 3/16” Allen belt tensioner screw from the right bottom side of the lower rail marked with a red dot.

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  • The belt tensioner should spring fully into place.

Warning

WARNING: Make sure you do not over-loosen this screw. One full turn is usually sufficient.

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  • Snugly tighten the Allen belt tensioner screw on the bottom right of upper and lower rails.

  • Repeat these steps through with the upper rail.

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BeltTensionerZTighteningBottom800.pngImage Added
  • Replace the two

gantry
  • Gantry covers using the two screws removed earlier.

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Packing up the Head

  • Place the packaging foam in the bottom of the box with the cradle toward the center.

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  • Place the

head
  • Head upside down into the cradle; you may need to rotate the

foot block
  • Footblock.

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  • Place the remaining portion of the

head
  • Head packaging foam across the bottom of the

head
  • Head and around each side; press into place.

  • Close and tape up the box.

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Packing up the ECU/Driver Pack

  • Locate the packaging foam and fold out the interior feet.

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  • Place the packaging foam on each end of the ECU/Driver Pack.

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  • Place the ECU/Driver Pack carefully into the ECU/Driver Pack box.

  • Place all of the ECU/Driver Pack and emergency stop cables (if applicable) into the free space and tape shut.

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Boxing up the Board

  • Place the

board
  • Board box onto a table or other flat surface. Carefully place the foam corners onto the

board
  • Board.

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  • With the help of a second person, carefully lift the

board
  • Board straight up and place it into the box.

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  • Place the

head
  • Head box and the ECU box between the

gantry
  • Gantry and the side of the box between the foam corners.

  • Secure the

board
  • Board in place with additional packing material if needed.

  • Secure the box closed with banding or packing tape. The system is now ready to ship.

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Return the Parts

  • Please use the return labels that have been provided. The

head
  • Head and

gantry
  • Gantry are shipped in the

gantry
  • Gantry box and the ECU is shipped in the ECU box.

  • Give the packages to your regular Fed-Ex delivery pickup.

  • If you do not have regular Fed-Ex delivery, call 1-800-GOFEDEX (1-800-463-3339) to arrange pickup.

  • If you have any questions, please contact Christina.Costilla@wizardcutters.com 425-551-4300 x4304.