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1 gantry View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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gantry View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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| 3 | Before installation, look at the top set of gantry wheels. Both sets of wheels are spring-loaded. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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4 | Wheels may need to be eased over the rails (picture shows gantry being put on rail from back). | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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5 | Hold the gantry near the left side of the CMC and line up the upper then lower wheels of the gantry to the center channel of the board rails. NOTE: Installation is easier if you line up the upper wheels first, then slide the lower wheels onto the rail. Sometimes having a second person for this step helps. Do not cut the tie wraps (zip-ties) on the belts until you have the Gantry on the board assembly. It is much easier not having to deal with two dangling belts. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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6 | Carefully ease the gantry onto the left side of the rails, taking care that all of the wheels line up. Upper and lower gantry ends must be slid on at the same time. Make sure that the drive belt lies within the channel on either side and is not pinched between the gantry and the rail. Roll the gantry to the far right of the board and back to the left to make sure it moves smoothly. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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Installing the Stop Plate | 1 | Slide the black Magnetic Gantry Stop Plate in from the left end of the rail keeping the pin towards you. | View file |
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page | Head Replacement: CMC Z1 |
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space | KB |
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2 | Place the pin into the hole and tighten the top 3/16” stop screw. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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Installing the Drive Belt onto the Rail | 1 | Lightly pull the coiled drive belt toward the right on the upper rail to take up the slack and pull the belt anchor into place flush with the end of the CMC. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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2 | Remove the rubber-band from the drive belt and loosely lay the drive belt along the rail channel. | Image Removed |
3 | Rotate the drive pulley so that the red mark is on the top. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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4 | Line up the red mark of the drive belt to the red mark of the drive pulley; this may require moving the gantry a bit in either direction. Pull drive belt to the right to take up slack. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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5 | Do the same with the lower drive pulley and drive belt, aligning the red marks together. Do not move the gantry after red marks line up. | Image Removed |
6 | Pull the loose belt end to the right, making sure that the drive belt is not twisted and that the teeth are facing down toward the board into the rail channel. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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7 | Slide the screw of the belt end into the belt tensioner slot. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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8 | It should fit snugly. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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9 | Go back and make sure the red lines are still lined up. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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10 | Remove the 5/32” Allen screws and washers from the belt tensioner. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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11 | Loosen one full turn only the 3/16” Allen belt tensioner screw from the right bottom side of the lower rail marked with a red dot. WARNING: Make sure you do not over-loosen this screw. One full turn is usually sufficient. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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12 | The belt tensioner should spring fully into place. | Image Removed |
13 | Tighten the 3/16” Allen belt tensioner screw from the right bottom side of the lower rail marked with a red dot. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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14 | Repeat the steps for Installing the Drive Belt onto the Rail on the lower rail. |
15 | Place the two Allen screw and washer into the holes provided on the lower gantry plate. Place them so that the screw protrudes only slightly from the back of the plate. | Image Removed |
Hook Up the Gantry Board Cable Connections | 1 | Connecting the Board Cable*Carefully align the in-line pins of the board cable before applying pressure to plug it in. If forced in incorrectly, the CMC will malfunction.* |
2 | The board cable connects the gantry on the CMC to the ECU. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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3 | Connect the male end of the board cable to the back of the ECU by aligning the pins and turning the locking ring until it seats itself and locks into place. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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4 | Connect the female end of the board cable to the back of the gantry in the same manner . Move the gantry to the far right of the CMC and back to the left to make sure the board cable does not get caught on anything. If the board cable is obstructed, this will affect the cuts. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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Attaching Air Lines | 1 | Follow the air line with the red connector from the top of the gantry and connect it to the right side of the air regulator by inserting the red connector on the end and twisting it into place. CAUTION: The air regulator is factory-set. Do not make adjustments to it.* | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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2 | Follow the air line with the blue connector from the top of the gantry and connect it to the matching blue airline on the back of the board. Make sure that none of the air lines are crimped. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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Attach the M12 Cable to the Gantry | 1 | Locate the M12 cable that we unplugged from the back plate of the gantry. The other end of it is plugged into the Control Panel in the back of the board. | Image Removed |
2 | Make sure the M12 is plugged into the back plate of the gantry by twisting the thumbscrew to connect it. | Image Removed |
Head Installation | 1 | Move the gantry to the right edge of the CMC. Point the head so that the foot block faces toward the CMC and the wheels are close to the bottom of the gantry | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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2 | Line up the wheels on the head to the center channels of the gantry arm and ease the head onto the gantry. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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3 | Roll the head up the gantry until it lines up to the head grabber arm on the right side of the gantry. NOTE: If you are installing the head and having difficulty getting the head wheels onto the gantry, see the Head Wheel Adjustment further down in this document. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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4 | Locate the Head Assembly Power Cable Strain Relief and the two 1/4” screws. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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5 | Slide the tines of the Head Assembly Power Cable Strain Relief around the base sides of the Head Power Plug connection. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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6 | Line up the holes of the Head Assembly Power Cable Strain Relief to the holes on the head grabber arm. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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7 | Holding the head in position so that the head lines up neatly to the Head Assembly Power Cable Strain Relief on the head grabber arm, screw in the two 1/4” screws, making sure they go into the Head Assembly Power Cable Strain Relief and the head grabber arm and then into the head. Tighten firmly. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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8 | If removed, replace the Head Stop Plate to the bottom of the gantry under the belt tensioner after the head is slid onto the gantry. Note that the notched side is placed toward the gantry. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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9 | Connect the air to the head by twisting the two air fittings together, matching colors. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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10 | Connect the head power plug (square connection) to the head grabber arm. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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11 | Locate the M12 cable that is attached to the grabber arm. | Image Removed |
12 | Plug the other end of the M12 cable into the M12 port at the top of the head, twisting the thumbscrew to secure it. | Image Removed |
13 | Reinstall the gantry cover using the two screws we removed earlier. | Image Removed |
14 | Make sure that the M12 cable lies within the gantry channel so that it is not pinched in the gantry cover. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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15 | Lift the head up so that the foot block does not strike the side of the board and move the gantry to the left. Turn on the air. Turn on the ECU. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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16 | The head is installed. IMPORTANT: PROCEED TO THE HEAD WHEEL ADJUSTMENT INSTRUCTIONS BELOW. | Image Removed |
Head Wheel AdjustmentWARNING: To avoid damage to the head, do not loosen the head wheel screws without first aligning the head to the middle of the board. | 1 | Go to the cut preview screen. Click the power button to align the head. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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2 | The head is aligned. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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3 | Locate the head wheel adjustment Allen screws on the left side of the head under the head face plate. They are next to the head wheels and are marked with red dots. Do not touch the Allen screws on the wheels themselves. Loosen each head wheel adjustment Allen screw only until the wheels are loose; about two full turns. The wheels are spring-loaded and will pop into place. NOTE: If you are having difficulty getting the head wheels onto the gantry during head installation, loosen the head wheel adjustment screws, roll the head onto the gantry, then continue with the following instructions. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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4 | Grasp the head with both hands and gently rock it back and forth to ensure that the wheels are lined up to the gantry grooves. | Image Removed |
5 | Retighten the head wheel adjustment Allen screws consecutively; tighten the top screw half a turn, then the bottom screw half a turn, back to the top and continue until they are both tight. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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6 | Check each of the head wheels to make sure there is no movement. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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7 Image Added |
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Info |
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NOTE: Installation is easier if you line up the upper wheels first, then slide the lower wheels onto the rail. Sometimes having a second person for this step helps. Do not cut the tie wraps (zip-ties) on the belts until you have the Gantry on the Board assembly. It is much easier not having to deal with two dangling belts.
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| Image Added |
Carefully ease the Gantry onto the left side of the rails, taking care that all of the wheels line up. Upper and lower Gantry ends must be slid on at the same time. Make sure that the Drive Belt lies within the channel on either side and is not pinched between the Gantry and the rail. Roll the Gantry to the far right of the Board and back to the left to make sure it moves smoothly.
| Image Added |
Head Wheel Adjustment Warning |
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WARNING: To avoid damage to the Head, do not loosen the Head wheel screws without first aligning the Head to the middle of the Board. |
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Locate the Head wheel adjustment Allen screws on the left side of the Head under the Head face plate. They are next to the Head wheels and are marked with red dots. Do not touch the Allen screws on the wheels themselves. Loosen each Head wheel adjustment Allen screw only until the wheels are loose; about two full turns. The wheels are spring-loaded and will pop into place.
Info |
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NOTE: If you are having difficulty getting the Head wheels onto the Gantry during Head installation, loosen the Head wheel adjustment screws, roll the Head onto the Gantry, then continue with the following instructions.
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head gantry gantry Gantry groove and be difficult to turn. If not, repeat these steps of loosening the wheels, gently rocking the
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head 8 | The head View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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The Head wheels have now been adjusted. Click on the reset motors button, click OK on the reset motors screen
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if it displays. Image Removed | 9 | Return the head to the home position. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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10 | Reinstall the blade cartridge. | View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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11 | Image Added |
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1 gantry. View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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| 2 | Image Added |
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View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB |
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| 3 Image Added |
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View file |
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name | Invalid file id - UNKNOWN_MEDIA_ID |
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page | Head Replacement: CMC Z1 |
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space | KB Image Added |